A nonwoven product derived from the process of entangling a web of loose fibers through multiple rows of jets of water at high pressure, this process entangles the fabrics and interlinks the fibres. Interlinking two fabrics in different directions gives it isotropic properties, the same strength in any direction. There are several terms for spunlace nonwoven fabric or spunlaced, such as jet entangled, needled, hydroenentangled or hydraulic, but the term spunlace or spunlaced is the most popular in the nonwoven industry. Spunlace Cross Lapper is suitable for industrial use in such fields as medical and health, hygiene and beauty, hair removal strips, make-up removal disks and cleansing wipes.
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Spunlace nonwoven fabric is a type of nonwoven material that is made from a blend of fibers that are spun together using high pressure water jets. This process creates a soft, absorbent, and strong fabric that is ideal for a range of applications. Spunlace nonwoven fabric is often used for facial wipes, baby wipes, medical wipes, and cleaning products due to its durable, soft, and absorbent properties.
Advantages of Spunlace Nonwoven Fabric
Softness and comfort: Spunlace nonwoven fabric is incredibly soft and gentle on the skin, making it ideal for personal care applications such as baby wipes and makeup remover wipes.
Absorbency and liquid retention: Spunlace fabric has exceptional absorbency and liquid retention capabilities, ensuring that wet wipes can effectively clean and absorb spills, dirt, and impurities.
Strength and durability: Despite its softness, spunlace fabric is remarkably strong and durable, making it resistant to tearing and abrasion, even when wet.
Versatility: Spunlace nonwoven fabric can be customized to meet specific requirements, such as thickness, weight, and texture, making it suitable for a wide range of applications.
Eco-friendliness: Spunlace fabric can be made from biodegradable and renewable materials, reducing its environmental impact and making it a sustainable choice.
Why Choose US
Our factory
Huiqiandu (Hangzhou) Nonwoven Technology Co., Ltd. was established in 2016. The boss originally did sales business in a spunlace nonwoven factory and has 10 years of experience in the nonwoven industry.
Our product
The company's conventional non-woven fabric manufacturers are mainly concentrated in Jiangsu, Zhejiang and Shanghai, mainly supplying parallel spunlace non-woven fabrics, cross-spunlace non-woven fabrics, woodpulp pp pet non-woven fabrics, microfiber non-woven fabrics, and spunbonded non-woven fabrics. Cloth, hot-rolled non-woven fabric, impregnated non-woven fabric, hot-air non-woven fabric, and related finished products: wet wipes, wiper, facial masks, etc.
Professional certificate
We have passed ISO9001, BSCI, WCA, and SGS certifications, and cooperates with plenty of well-known enterprises at home and abroad.
Quality control
The quality inspector inspects the product everyhour to test its weight, thickness, strength andwater absorption.
Types of Non-woven Fabrics
Spunlace non-woven fabric
To make a spunlace nonwoven, high-pressure water jets are applied to one or more layers of the fiber web, and the water pushes the fibers into a lace-like pattern. Due to the irregularity of the fiber interlayer, the nonwoven composition is strong and has a high absorption rate.
Spunbond nonwoven
To form a spunbond nonwoven, the polymer is drawn into continuous filaments, which are then laid down in a web pattern along a conveyor belt. By adding chemical, thermal or mechanical bonding processes, the fibers form strong and durable fabrics.
Meltblown non-woven fabric
Similar to spunbond nonwovens, meltblown nonwovens also use polymers, but the polymer is fed through a linear die to form long, thin fibers. Cooled by jets of hot air, these fibers are forced onto a collector screen to form a fabric that creates a fine filter and self-bonds. Meltblown nonwovens are often added to spunbond nonwovens to form sm or sms webs.
Uses of Wood Pulp Spunlace Nonwoven Fabrics
Healthcare and hygiene: The high absorbency, softness, and comfort of wood pulp spunlace nonwoven fabrics make them ideal for various healthcare and hygiene products. They are extensively used in manufacturing surgical gowns, drapes, wipes, bandages, and personal hygiene products such as diapers and feminine hygiene products.
Industrial wipes: Thanks to their superior absorbency and durability, these nonwoven fabrics are perfect for making industrial wipes used for cleaning machinery, equipment, and workspaces in various industries.
Automotive: The nonwoven fabric's strength and durability make it suitable for various automotive applications, including as soundproofing material and for interior surfaces.
Home furnishing: With their versatility, wood pulp spunlace nonwoven fabrics can be used for making various home furnishing items like table cloths, napkins, and upholstery.
Packaging: The strength and biodegradability of these fabrics make them an attractive option for eco-friendly packaging solutions.
Filtration: The nonwoven fabrics' structure allows them to act as effective filters, making them suitable for applications in water purification, air filtration, and other related areas.
A. Physical properties
- Spunlace nonwoven fabric and airlaid nonwoven fabric have different physical properties that affect their suitability for different applications. Some of the key differences are:
- Basis weight: Spunlace nonwoven fabric has a basis weight range of 30-200 gsm, while airlaid nonwoven fabric has a basis weight range of 40-800 gsm. This means that airlaid nonwoven fabric is generally thicker and more bulky than spunlace nonwoven fabric.
- Tensile strength: Spunlace nonwoven fabric has a tensile strength range of 30-100 n, while airlaid nonwoven fabric has a tensile strength range of 20-70 n. This means that spunlace nonwoven fabric is generally stronger and more resistant to tearing than airlaid nonwoven fabric.
- Absorbency: Spunlace nonwoven fabric has an absorbency range of 6-10 ml/g, while airlaid nonwoven fabric has an absorbency range of 8-20 ml/g. This means that airlaid nonwoven fabric is generally more absorbent than spunlace nonwoven fabric.
- Softness: Spunlace nonwoven fabric is known for its high softness, while airlaid nonwoven fabric is generally less soft due to its more random and uneven structure.
B. Performance properties
- Spunlace nonwoven fabric and airlaid nonwoven fabric also have different performance properties that affect their suitability for different applications. Some of the key differences are:
- Barrier properties: Spunlace nonwoven fabric has good barrier properties against liquids, while airlaid nonwoven fabric is more porous and may not provide as much barrier protection.
- Insulation properties: Airlaid nonwoven fabric has good insulation properties due to its fluffy and bulky texture, while spunlace nonwoven fabric may not provide as much insulation.
- Cleaning properties: Spunlace nonwoven fabric is known for its good cleaning properties due to its soft and smooth texture, while airlaid nonwoven fabric may not be as effective for cleaning due to its more random and uneven structure.
- Customizability: Both spunlace nonwoven fabric and airlaid nonwoven fabric can be customized for different applications, but spunlace nonwoven fabric may offer more flexibility in terms of fiber selection, basis weight, and finish.
C. Cost comparison
The cost of spunlace nonwoven fabric and airlaid nonwoven fabric depends on several factors, such as the fiber type, basis weight, production volume, and quality requirements. However, in general, airlaid nonwoven fabric is more expensive than spunlace nonwoven fabric, due to its more complex and energy-intensive manufacturing process, higher raw material costs, and limited production capacity.
What Are the Basis Weight of Non Woven Fabric Materials
Non woven fabric is a popular fabric on the market. Usually, it can be used in manufacturing the handbag. Higher grade non woven fabric can be made into medical masks, medical protective clothing, etc. Non woven fabrics can be customized from 10 grams to 260 grams. Non woven fabrics commonly used on the market are 25 grams, 30 grams, 45 grams, 60 grams, 75 grams, 90 grams, 100 grams, 120 grams, and so on.
The materials used in regular publicity materials bags, advertising bags, gift bags, shopping bags usually weigh 60 grams, 75 grams, 90 grams, 100 grams, and 120 grams (mainly based on the weight the customer needs to bear). Among them, 75 grams and 90 grams are the basis weight most customers choose.
Generally, 25 grams to 60 grams of pure cotton fabric materials are used for the packaging of shoe covers or wallets, and electronic products. Moisture and dust-proof bags for packaging luggage or large products generally use 50 to 75 grams of materials.
Methods of choosing the basis weight of the non woven fabric material
For example, if we want to use non woven fabric to make non-woven biodegradable bags, we should know that the material specifications of non-woven handbags are calculated in grams. Under normal circumstances, the non-woven eco-friendly shopping bags in the market are mostly 70 to 90g.
First of all, it is necessary to clarify that the load-bearing capacity of different basis weight is not the same. A 70g bag generally bears about 4kg, 80g can bear about 10kg, and above 100g can bear about 15kg. Of course, it depends on the production technology.
Different industries and uses can choose different basis weights according to the cost. If it is the inner packaging of clothing, shoes, and bags, 60g will do. As for the outer packaging of small commodities and advertising non-woven fabrics, 70g can also be used. However, people usually won't lower the cost for better quality and aesthetics. If food or larger products weigh more than 5kg, it is recommended that the fabric should be more than 80g, and the production technology should mainly be sewing.
Therefore, the basis weight of the non-woven fabric material can be determined according to your own use and product load-bearing requirements. Of course, you could also choose the above reference data.
How to Choose Nonwoven Fabric
Strength
If strength is an important feature of the finished product, synthetic fibers provide high tensile strength. High-strength synthetic fibers can be mixed with weaker fibers to create durable bicomponent fiber nonwovens. Polyester nonwovens have a high density, so polyester filaments or polyester blends are excellent choices for strength. Medical and hygiene products, building materials, telecommunication products, agricultural fabrics, etc. Require high-strength nonwovens.
Temperature resistance
A variety of fibers such as cotton, rayon, polyester, and blends can be used to make temperature-resistant nonwovens. Chemical bonding is very effective for developing temperature-resistant nonwovens. The chemical bonding process involves the application of chemical adhesives to join polyester and rayon fibers to impart unique and beneficial properties to the nonwoven, such as temperature resistance.
Shape
Polyester fibers are the best choice for products that need to retain their shape without shrinking, stretching or creasing. Chemically bonded and bicomponent fibers also help impart properties such as resistance to washing or dry cleaning, aging resistance, and excellent flexibility and handling.
Water absorption
Cotton fibers have superior absorption and release properties, with a high degree of comfort and softness, making them an excellent choice. Rayon filaments or rayon blends are natural fibers derived from wood pulp that provide high absorbency, softness and a comfortable finish. Nonwovens are ideal materials for the needs of hygiene applications, including cosmetic wipes, baby diapers, adult incontinence products, hygiene products, cleaning wipes, medical bandages, and more. When durability is also required, other types of fibers can be processed or blended to form hydrophilic nonwovens.
Feeding cotton
During this process, workers place the raw cotton fibers on the floor beneath the machines. The feeder then automatically captures the fiber and transports it to the channel for the next process.
Foreign fiber sorting
During this process, the foreign fiber sorter removes foreign matter, small pieces of iron and small pieces of cottonseed. However, this process can only remove part of the impurities, and finally the finished product needs to be inspected to pick out the defects on the cloth surface.
Carding
The carding machine stretches and relaxes the cotton fibers so that all the fibers are laid out like a sheet; they are then moved to a cross-lapping process. The main function is to remove impurities in the fibers again and comb the fibers (like combing hair) to make them neatly arranged.
Cross-lapping
In the field of nonwoven fabric production at present, there are two types of laying nets. One is straight laying net, the other is cross laying net. The reason for choosing cross-laid mesh is that the tensile strength of cross-laid mesh is 1-2 times that of straight-laid mesh. But the disadvantage is that the weight is uneven.
Drafting process
In this process, the cotton fiber web is stretched 2-3 times. The effect of this tension is to make the nonwoven web more uniform, with better average weight and better tensile strength in CD and MD.
Spunlace
Spunlace is the most important link in the production process. Under high pressure, water needles pass through the cotton net, making the cotton fibers more tightly entangled, and finally formed into a spunlace nonwoven fabric. The fluff and thickness of the cotton felt can be controlled by adjusting the pressure.
Roll
After spunlace, the material will be rolled into a roll.
Bleaching and drying
Since we use raw cotton fibers, what we produce is raw cotton cloth. At the moment, the cotton is gray. This process is called bleaching and drying. The gray colored cotton rolls will go into the float. In the bleaching pot, we use hydrogen peroxide to bleach under high temperature and high pressure for 4 hours. After bleaching, the laps are dried and packed.
Computer cloth inspection
We have 23 cloth inspection machines, computer controlled. If there is a defect, the machine will automatically stop and remind the workers with white light (displaying the defect on the front) and blue light (displaying the defect on the back), and the machine will resume operation after the defect is picked out.
Cut
Adjust the knife and cut according to the width requirements of different customers. When cutting, two employees will measure and record the width of the cut together to ensure that the width of the product is consistent.
Materials Used in Spunlace Nonwoven Fabric
Viscose fiber
Viscose fiber is a kind of cellulose fiber, using "wood" as the raw material, extracting and reshaping the fiber molecules from natural wood cellulose to obtain cellulose fiber. In detail, viscose is made of natural fiber (wood fiber, cotton linters) as raw materials, and is made by soluble cellulose xanthate through alkalization, aging, sulfonation and other processes, and then dissolved in dilute lye and subjected to wet method spinning to make viscose.
Woodpulp fiber
Woodpulp fiber is a kind of fiber made of woodpulp as raw material, but it is different from ordinary plant fiber. It is a secondary fiber, it is a product separated from the original wood fiber, and it is mostly used in the textile field. Because it is mainly extracted from woodpulp, we call it woodpulp fiber, which is similar to paper pulp.Wood pulp fiber has high liquid absorption and it is biodegradable.
Polyester
Polyester was invented in 1941. It is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and glycol, referred to as pet fiber. It is a polymer compound and is currently the largest variety of synthetic fibers. It has high strength and elastic recovery ability, good wrinkle resistance and shape retention, at the same time it has good heat resistance, water absorption and oil absorption, strong and durable. Due to its characteristics, polyester is widely used in textile and nonwoven fields, mainly used as raw materials of wet wipes, cleaning wipes, and clothing.
Polypropylene
Polypropylene refers to synthetic fiber named isotactic polypropylene fiber made from propylene, a by-product of petroleum refining, non-biodegradable. It has light weight but high strength, excellent wear resistance and elastic recovery, chemical resistance is better than most fibers, and has anti-bacterial, safe and sanitary characteristics. Not only that, polypropylene is resistant to oil stains, easy to wash and dry, it is widely used in the field of oily cleaning wipes.
FAQ
We're well-known as one of the leading spunlace nonwoven fabric manufacturers and suppliers in China. Please feel free to wholesale high quality spunlace nonwoven fabric at competitive price from our factory. Contact us for more details.
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